Airbus Helicopters has received a order from Germany for the retrofit of 26 CH-53 heavy transport helicopters. This contract cover replacement of components that are no longer available on the market. In stead, Airbus Helicopters will begin replacing them with up-to-date parts.
The retrofit will guarantee the helicopters’ operation until at least 2030. The process will start in 2017 and should be completed by 2022. Work will be carried out in Donauwörth at Airbus Helicopters’ Military Support Center Germany.
Airheadsfly.com visited the same facility last year, and witnessed how one CH-53 was completely dismantled and inspected for signs of fatigue. The current German fleet consist of forty CH-53GA (Germany Advanced) and 26 older CH-53G models, adding up to 66 in total.
“This order enables both the German Armed Forces (Bundeswehr) and also our Donauwörth plant to plan ahead with certainty,” said Wolfgang Schoder, CEO of Airbus Helicopters Deutschland. “
Airbus Helicopters has been the German specialist for maintaining, repairing and modernising heavy transport helicopters for decades. We have the necessary infrastructure, highly trained professionals and can guarantee supply for all Bundeswehr models.”
The German Air Force will be operating the Boeing “CH-47GE” Chinook from 2020 and onward, as a replacement of its current Sikorsky CH-53G heavy-lift helicopter. Although no official plans have been announced yet, it is a likely scenario looking at the options the military decision makers in Berlin will have to weigh.
While Sikorsky/Lockheed Martin are currently putting the new CH-53K King Stallion through its testing face, the chances of this newer 33 ton rotary wing winning the replacement order for Germany’s current G-versions are getting slimmer. Berlin might very well go for the “CH-47GE” (German Edition) of the Boeing Chinook for three very good reasons.
With NATO allies
First, with 40 to 50 million a piece, the most modern Chinook will costs about half of the CH-53K, which has a base price tag of 93 million. Second Boeing is working hard to increase both lift and range of its CH-47 model. Third the interoperability with important NATO allies will improve big time, making even joint maintenance and further cost reduction possible. For example, the US Army’s 12th Combat Aviation Brigade in Germany flies the Chinook, as well as the Royal Netherlands Air Force’s support to 1 German Dutch Army Corps of 30,000 troops.
The new Chinook
Boeing plans to start testing its newest rotor blade later this year in Mesa, Arizona. Equipped with new honeycomb rotor blades, more powerful engines and other smart solutions like a new digital advanced flight-control system Boeing hopes to increase the maximum take-off weight of its most current CH-47F so the useful load will be almost 30,000 lb (13,600 kilograms). That’s 8,000 lb (3,600 kg) more than the projected Block 2 upgrade for the US Army. It puts the new Chinook on the map as air lifter for almost all smaller German Army equipment, all the way up to the Mowag Eagle IV and V wheeled vehicles of which the Bundeswehr has orderd 670.
Royal Canadian Air Force Extended Range
As for distance, the Royal Canadian Air Force already has good experiences with Extend Range fuel tanks on its 15 CH-147F Chinooks flying with 450 Tactical Helicopter Squadron out of Petawawa, Ontario. The choppers are able to operate on distances up to 595 nautical miles (1,100 km) from home before refueling is needed. The CH-53K can fly up to 460 nautical miles (852 km) without reserves, but the Sikorsky’s combat range is 90 nautical miles (almost 170 km) less than that of the base-model CH-47F.
Whatever the outcome of the debate to replace the current heavy-lift chopper of the German Armed Forces, the Boeing “CH-47GE” currently has the best cards on the table. Until the new rotary wing will arrive, the Luftwaffe will soldier on with its 40 recently modernized CH-53GA and its remaining 26 CH-53s of the older G/GS standard making up a fleet of 66 impressive machines.
UPDATED | Finnish and German military rotary aircraft and their crews had a blast this week up in Scandinavia. Exercise Cold Blade 2016 put machines and men & women to the test from 7 to 18 March 2016.
Place of the winter wonderland was Ivalo far up in the most Northeastern country, with the training area being about 40 km (25 miles) from the Russian border.
The Finnish Army (Maavoimat) played the leading role, with 6 of its 20 NHIndustries NH90s supported by 95 people. The German Air Force (Luftwaffe) sent 2 of its 64 Sikorsky CH-53G Stallion and 70 personnel. Sweden sent some observers, while Italy dispatched a few trainees.
Operate in a challenging environment
Cold Blade, like its sister exercise Hot Blade in the Southern European countries, is aimed to train European helicopter crews and technicians to fly and operate in a challenging environment and to teach and learn techniques, tactics and procedures in those special conditions.
Finnish special forces
Simultaneously with Cold Blade the Finns ran Northern Griffin, an combat search and rescue exercise of Finnish special forces, enabling the NH90 and CH-53 crews to train with ground forces in infiltration and exfiltration. Airheadsfly.com guest photographer Johannes Heyn sent us some nice footage that we love to share with you.
Fifteen more years of useful service. In 2010, that was the goal of an Airbus Helicopters modification program for German Air Force CH-53G Stallion heavy transport helicopters. Over the past years, these green giants have been getting modernized cockpits, new avionic and warfare suites and countless other upgrades.
The end is near for the modification program, delivering fourty modernized helicopters to the German Air Force. They are known as CH-53GA, signifying ‘Germany Advanced’. As it should.
In the Airbus Helicopters Military Support Center (MSC) in Donauwörth, Germany, well over a dozen Sikorsky CH-53s receive attention. Among them are the last of fourty of these airborne workhorses to be upgraded to CH-53GA. When done, the upgrade shows itself by no uncertain means in the cockpit, where avionics and communications systems almost identical to those used in the NH90 and Tiger attack helicopter, present themselves to awaiting pilots. All is contained in a completely new glass cockpit.
With five multi-function displays, the new cockpit is miles away from the analogue workplace it used to be. “We’re taking out all the old mechanical instruments and we put in multifunctional displays that provide the crew with enormous flexibility and increased efficiency”, says Michael Hoofdmann, head of programs at the MSC.
A huge upgrade is the newly designed four-axis autopilot with auto-hover automatic flight control system that is similar to the NH90’s auto pilot. An electronic warfare system for threat recognition and electronic self-protection protects crews in hostile environments. A forward looking infrared (FLIR) sensor turret is also part of the update.
The first modernized Stallion was handed back to the German Air Force in 2012, close to four decades after the first of 110 helicopters were introduced in German service. Externally, the CH-53GA lacks the big fuel tanks that identified the past CH-53GS update, a program that mainly served to add personnel recovery and extraction capabilities. An internal fuel tank has been installed in the latest variant instead.
The current German fleet consist of forty CH-53GA and 26 remaining CH-53GS/GE helicopters (of which 20 GS and 6 GE), adding up to 66 in total. To examine the remaining service life, one CH-53G has been completely dismantled and inspected for signs of fatigue at Donauwörth. The fleet saw extensive use over the last decades, deploying to Afghanistan and Kosovo. In the same timeframe, all remaining helicopters were transferred from the Germany Army to the German Air Force. The NH90 took the CH-53’s place in the Army.
Updated or not, truth is the Stallion is in the twilight of its career. Berlin is looking at its options, being either the CH-47F Chinook or… the CH-53K. The ‘Kilo’ is the latest incarnation of the Stallion, seeing its first flight just last year. There is no road map yet for a purchase, but it seems likely the Germans will decide on a new heavy transport helicopter in the next two or three years. Deliveries are still at least six years away.
Until then, the CH-53GA is the tool of the trade when it comes to heavy helicopter transport in Germany. “They are now state of the art again”, concludes Michael Hoofdmann. “No more upgrades needed for these helicopters.”
About 15,000 troops, including 2,000 of non-NATO member Sweden, 40 aircraft and helicopters, about a thousand vehicles and several ships and boats are currently kicking a** in Northern and Central Norway. Exercise Cold Response included the taking of the normally peaceful village of Namsos, situated on the shores of beautiful fjords.
The 7th edition of the multinational winter war exercise hosted by Norway brings units from mainly NATO countries together, to show what they can as “bad” and “good” force against each other. To train for a possible real war scenario and to show NATO’s current strange “friend” Russia that the North American-European alliance still can.